At Firefly Welding, we understand that the foundation of any successful fabrication project is the skill and qualification of the welders performing the work. That is why we offer comprehensive welder qualification testing services that ensure every weld performed in our facility meets the highest standards of quality, safety, and compliance.
We have had the privilege of working closely with a wide range of clients across Europe, helping to certify their welding teams through rigorous testing processes. Whether it is for large-scale industrial projects or smaller-scale bespoke works, we have earned a reputation for delivering welders who can meet the most demanding specifications.
The Importance of Welder Qualification Testing
Welder qualification testing is a critical process designed to verify a welder’s ability to perform welds that meet the required technical and regulatory standards. It is essential for ensuring that every weld is completed safely, efficiently, and with the utmost integrity. This process ensures that welders are fully equipped to manage the specific demands of a project, ensuring reliable and high-quality results every time.
Successful qualification verifies that the welder is not only capable of producing flawless welds but also adheres to the necessary procedures for compliance and safety. This certification is essential for industries where the quality of welds is paramount, such as oil and gas, pharmaceuticals, food, and beverage, and more.
Our Approach to Welder Qualification
Firefly has experience in conducting welder qualification tests for clients across a wide range of sectors, from oil and gas to pharmaceuticals, food and beverage, and everything in between. We have developed a streamlined and effective process for testing welders at our Wirral facility, ensuring that each candidate is evaluated against the highest standards.
Working in partnership with Apave (formerly Iris NDT), one of the leading names in non-destructive testing (NDT), we provide a comprehensive testing and certification process. Our team ensures the testing methods and procedures are up to date with the latest industry requirements and that the results are fully documented for traceability and compliance.
Testing Process and Standards
At Firefly, we follow internationally recognised standards for welder qualification, including those set by ASME and EN. Our qualified assessors evaluate welders based on the following criteria:
- Weld Procedure Specification (WPS): We begin by setting out the exact parameters for the welding procedure, such as the type of materials to be welded, welding position, and welding process.
- Practical Test: The welder is tasked with conducting welding work based on the WPS, using the specified materials and conditions. This hands-on test ensures that they can perform welds that meet the specified quality and safety requirements.
- Non-Destructive Testing (NDT): To ensure the integrity of the welds, the samples are subjected to NDT processes such as ultrasonic testing, X-ray inspection, or dye-penetrant testing. These methods identify any potential defects or weaknesses in the welds without damaging the test material.
- Documentation & Certification: Once testing is complete and the welds are approved, the welder receives formal certification. We maintain a detailed record of each test, including the welder’s qualifications, test results, and NDT reports, providing full traceability for each candidate.
Why Choose Firefly for Welder Qualification Testing?
- Comprehensive Testing Capabilities: We offer a wide range of tests, from visual inspections to advanced non-destructive testing, ensuring that every aspect of the weld is scrutinised for quality and compliance.
- Expert Collaboration with Apave: By working with Apave, we provide thorough, industry-standard testing that is recognised across Europe and beyond.
- Experience Across Industries: With a proven history in certifying welders for industries such as oil and gas, pharmaceuticals, food, and beverage, and beyond, we have the expertise to cater to a diverse range of projects.
- Full Traceability: All tests are documented in a comprehensive QA pack, ensuring full traceability of results and certifications for compliance and future reference.
- Fast and Efficient Service: We understand the importance of meeting deadlines, and we work quickly and efficiently to ensure that your welders are qualified and ready for the job in a timely manner.
Industries We Serve
- Oil & Gas
- Petrochemical & Chemical
- Public Sector
- Energy & Nuclear
- Water & Utilities
- Pharmaceutical & Biotech
- Food & Beverage
- Data Centres & Cooling Infrastructure
Get in Touch with Us
Whether you are looking to qualify your own team, or you require welder qualification testing for subcontracted staff, Firefly has the experience and infrastructure to help. Contact us today to learn more about our testing services and how we can support your next project with skilled and qualified welders.